View Available Parts. The book said relay. Heavy vehicles such as trucks can easily handle this much weight. I do a review and install some new parts. These carry important safety information. Recovery Kit: 6. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. As you can see all the parts in the diagram below, you can understand the wiring well. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. The body of the winch is entirely dust and waterproof. Do not lift items vertically or use for aircraft purposes. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Thanks for your help. This item can only be purchased on www.buya.com with "In-store pickup" only. A double line system should be used whenever possible. Attach the black Battery Cable directly to the negative terminal of the battery. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Do not slide wire rope through hands, even with gloves on. Required fields are marked *. They have made the installation relatively easy as compared to other competing models. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. This can cause damage to the object being pulled, and kink or fray the wire rope. Failure to do so can result in serious injury. To use the wired remote, attach the remote cable to the remote socket on the control box.
8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving Secure load after moving. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Do not disengage clutch under load. These pieces (as long as they're not sewn in) can easily be repaired on your end. These winches weigh around 90 pounds. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Do not use the winch if the wire rope is frayed, kinked or damaged. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The two black wires are on the far right and far left of the red wires. Attach the black cable from the negative terminal of the battery to the winch. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Thank You
Badland Winch 2500 Parts (Affordable & Easy to Install) - Rugged Driving remote control cable directly to the remote socket on the solenoid box. Where can I order\purchase these items? Badland ZXR 2500 Winch Installation & Instructions Manual: Download. This rope is 3/16 inch thick and is 50 feet long. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Good thing that there are winch manufacturing companies that do that. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. The company focuses on the customer experience that this product provides. One such feature is that it can pull or tow for a very long time without getting hot and burning out.
The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Use supplied power cords/wire rope or cables listed in manual only.
Badland Winch Wiring Diagram For All Types of Badland Winches - Tenbuz The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. One safety feature in this machine includes the automatic load brake. Remote Control: 4. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection.
What Mounting Plate Is Needed for a 12000lb Badland Winch? - Reference.com Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. It locks the wire in its place. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Do not try to guide wire rope. This device is also built to withstand high amounts of water without the danger of any short-circuit. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not power the hook all the way into the fairlead or winch. Synthetic ropes are lighter and flexible than steel cables. The illustrations to the right show how a kink forms. We have other buying guides in the site. For California consumers: more information about our privacy practices. Battery weak, recharge. Handlebar switch is convenient to control the winch with just a thumb operation. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Instead, it would be best if you kept a few things in mind. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. For a better experience, please enable JavaScript in your browser before proceeding. Control Box /Solenoid Box: Accessories For Badland Winches: 1. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Fingers may be caught and get pulled into fairlead or drum. Owner's Manual & Safety Instructions (PDF) Item 63770; From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Do not step over wire rope.
Replacement Parts - Badlands A circuit breaker can act as a disconnect at the push of a button. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. The remote control will auto shut down when not in use after two minutes. A clicking indicates proper activation. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. If you have a wireless remote, connect the remote control receiver to the solenoid box. Hello, One side of the spooler broke ,all the way around the center and dislodged. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. (Wire rope enters/exits at the bottom.). Tighten fasteners to the listed torque values. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. lb. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Drum: 6. Do not loop the wire rope around object and hook onto itself. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. of tension. Do not use the winch even if minor damage appears. Just imagine how good quality their products are if the military uses them. Tap solenoid to loosen contacts.
Badland 63770 ZXR 12000 lb. Truck/SUV Winch Owner's Manual Install the winch using hardware specified on the specification chart. I had the same problem with 12000lb. Also go over some things th. Can anyone help, thanks. They are designed and branded by Harbor Freight as Badland ZXR winches. Drill pilot holes for the mounting screws. New Badland ZXR 12000 winch, never been out of the factory box. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. First of all, check the winch for any breakage or uncovered wires. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Attach the red Battery Cable to the Circuit Breaker. Tools required for assembly and service may not be included. Heres how you can do that: Thats all there is to it. Otherwise, wire rope may bind during operation. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. A vehicle s transmission is not designed to handle that type of load. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The next item on the list is a hawse fairlead. Check out the weather around the world with our featured, global weather cams To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. It may not display this or other websites correctly. The device alone cannot ensure safety for you and the vehicle. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. When you buy through links on our site, we may earn an affiliate commission. Winch with Wire Rope. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Check for voltage at armature port with Switch pressed. Do not use the hand crank, if equipped, to "assist" the winch. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Prevent entanglement. The operator and assistants must carefully plan usage to prevent accidents.
Badland Winch - ATV Parts And Bodies How To Install A Badland Winch - A Step-By-Step Guide - Winch Mania Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Wired Remote: 5. Take extra caution in every winching situation. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. The winch still works, but all of the electronic components got corroded by moisture. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . To use the wireless remote, lift the socket cover to plug the remote switch. If you are looking at how to wire a badland 2500 pound winch? Winch, Badland ZXR 12000 lb. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Benefits for Using Badland Winches Variety of Winches Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. 1 BADLAND WINCHES 12,000 lb. Insert the Pendant connector into the Socket. Make a secure path for the cable routing away from moving parts and encounters from road debris. Is there a replacement spool drum? This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Ventilate area well before and while working on battery. It is perfect for the Badland 2500 lb winch. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Correct any such issue before use. It is highly durable and reliable. The first item on our list is a synthetic rope from Mile Marker. Insulate all exposed wiring and terminals after installation. However, with this unit's built-in safety features, it's a lot easier. Anything below IP67 is prone to damage from rain and submerge. Let's see what makes it such a great product. However, that is not the case with this unit. Find the most comprehensive badland winch parts list for your replacements and upgrades. This step is necessary to ensure your safety while using the unit. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. If not available , then a new controller from another winch could work. They are perfect Badland 2500 winch parts. Press and hold the remote switch for approximately 2 seconds to start using the winch. Mounting location and hardware must support winch and load. This is a kinked wire rope that has been straightened out. Is the problem in the relay or in the motor. It is tough and looks like it can last a very long time. Use a spotter to assist you in assuring that it is safe to operate the winch.
This wire rope must be discarded and not be used. Hundreds of different brands use the same parts. The Badland will be made in China using parts sourced horribly. When installing your solenoid, minimize the cable length by keeping close to the winch. NO LOCKING MECHANISM. An installation manual is also part of the package. Summary of Contents for Badland ZXR9000. Wear restrictive hair covering to contain long hair. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? No hardware to mount or connect the electrical components. Badland 18000 Winch Installation & Instructions Manual: Download. hj60 pictures/PDF maintenance manuals storage: HF has parts. JavaScript is disabled. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Badland does not have a very wide variety of products as Warn or Smittybilt. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Please familiarize yourself with the operation of your winch before using it. Do not use a dirty or corroded battery.
Did I BREAK it? Long term review of the Harbor Freight Badland APEX 12k Badland ZXR 5000 Winch Installation & Instructions Manual: Download. It is in the signature Mile Marker orange and black color. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. The average winch that can bear this much load costs around $300 to $500. It halves the load on the winch through pulley action. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Email our technical support at: productsupport@harborfreight.com. Extra Rope or Wire: 4. Move Clutch Handle to the Released position. Lubricate the wire rope occasionally with a light oil. 2. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. These ropes can withstand high-pressure situations. The rocker switch IN and OUT helps to engage to operate the winch.
I understand the alligator, are you looking for a controller box or a controller box? Could you tell me where to locate info for this part and price. It is permanently damaged and must not be used. Use a winch cover that can protect from sun damage. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but.